Install Cotter Pins, Cups, and Bearings in Bicycle Cottered Crank

Install Cotter Pins, Cups, and Bearings in Bicycle Cottered Crank

 > > > REMOVING COTTER PINS

Copy and paste this link in Google SEARCH.  That article tells how to remover old cotter pins with a hammer and how to install new cotter pins.
http://www.sheldonbrown.com/cotters.html

Remove the old cotter pins by hitting them with a hammer.  Do not hit the cotter pin with a hammer unless you have the end of the crank axle (spindle) that you are working on resting on a piece of pipe or something or you will damage the bearings and the cup.  Just getting the wheels of the bicycle off the floor or ground is not enough.  The bicycle has to be supported by something that is under the cotter pin that you are hitting with a hammer, or under the crank spindle next to the cotter pin.  The end of the pipe or whatever you have under the cotter will be holding one wheel of the bicycle off the floor (one wheel can be on the floor) and it needs to be on a HARD  surface, not on the soft ground, so the crank bearings will not move downward when you hit the cotter pin with a hammer.  Hit the cotter pin with a downward motion  of the hammer so the pipe of board that you have under the cotter pin will prevent the bearings from being pushed with great force against the bearing race when you hit the cotter pin with a hammer.


You can hit the old cotter pin fairly hard to drive it out, but do not hit the new cotter pin very hard when tightening it.  Some people want to have a wrench on the nut and be putting some pressure on the wrench when they hit the cotter pin with a hammer so that the nut will tighten instantly as soon as they hit the cotter pin with a hammer, but the instructional videos that I have seen do not say to do that.


How to remove stuck crank cotter pin with a hammer - youtube.  Time 4:57.  Published Dec 19, 2013.  To see the video, put the title in the Google or youtube SEARCH.


If you hit the threaded part of the cotter pin with a hammer, the surface of the hammer that hits the pin might be at a slight angle to the pin, causing the  threaded part of the pin to bend or break.  It will be less likely to bend or break if you do it the the way this video shows.  


How to remove stuck crank cotter pin with a vice on vintage bike - youtube.  Time 3:15.  Published Dec 18, 2013.  To see the video, put the title in the Google or yahoo SEARCH.  

> > > INSTALLING COTTER PINS

On some bicycles, you may have to file the flat part of the cotter pin down some more to make the cotter pin go in far enough for the nut to go on.


After you put in the second cotter pin, and before you tighten the nut, check to see that the crank arms are at the correct angle to each other.


It may be best to install cotter pins in matched pairs because if you install only one cotter pin, it may not match the cotter pin in the other arm and the arms might not be straight with each other when you finish.


Put some grease on the cotter pin and on the flat surface of the spindle that the cotter pin slides onto. 


You cannot tighten a cotter pin tight enough just by tightening the nut.  You have to tap it with a hammer lightly, then tighten, then tap some more, then tighten, and continue doing that until the nut will not tighten any more after you hit the cotter pin with a hammer.


After riding the bicycle a few miles with the new cotter pins,  check to see if it needs tightening as it may work loose soon after you start riding the bicycle.  If you ride with a loose cotter pin, the cotter pin will soon be ruined and you cannot tighten it so it will hold the crank arm in place.  To see if it needs tightening, hit it with a hammer the same as when it was installed and see if the nut will turn to tighten it.


> > > IF YOU ARE TAKING THE CUPS OUT TO CLEAN OR REPLACE THE BEARINGS 

The direction that you will probably need to turn the cups  to unscrew them are:


On most bicycles with cottered cranks, unscrew the left lock nut and cup counter clockwise.  Unscrew the right cup clockwise EXCEPT on vintage French and Italian bicycles,  unscrew the right cup counter clockwise.


> > > TO SEE  VIDEOS ON YOUTUBE  SHOWING HOW TO INSTALL ALL KINDS OF BICYCLE PARTS, GO TO THIS GUIDE ON THE blogger.com WEBSITE.    I wrote the guide, but the videos are by several different people.  




DISCLAIMER:


I am not responsible if anyone is injured because they followed the instructions in of the articles I wrote, or in any video or article by others that I recommend.  Some information in the articles that I wrote and in the videos and articles by others that I recommend could be dangerous, and anyone who tries to follow the instructions in those articles and videos could be seriously injured.  Repairing or servicing bicycles can be dangerous. 


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